Advanced Automated AFM Metrology System

Bruker InSight AFP

Product Overview

The InSight AFP by Bruker is a fifth-generation, high-performance atomic force profiler designed for advanced semiconductor manufacturing. It offers unparalleled resolution, rapid profiling speeds, and long-term measurement stability, making it ideal for critical process control in CMP profiling and etch depth metrology.

 

Key Features

  • Exceptional Resolution and Stability: Achieves 0.3 nm long-term stability with NIST-traceable reference metrology, ensuring consistent accuracy over extended periods.​
  • High Throughput: Capable of measuring 260–340 sites per hour, supporting up to 50 wafers per hour throughput for inline applications.​
  • Rapid Profiling: Offers profiling speeds up to 36,000 µm/sec, enabling high-resolution 3D characterization and hotspot identification.​
  • Advanced Imaging Modes:
    • TrueSense® Technology: Provides high-resolution imaging with extended tip life.​
    • CDMode: Characterizes sidewall features and roughness, reducing the need for cross-sectioning.​
    • DTMode: Delivers low Total Measurement Uncertainty (TMU) for depth metrology with <10 s MAM time.​
  • Automated Defect Review: Integrates with KLARITY and other YMS systems, offering less than ±250 nm raw image placement accuracy for patterned wafers and masks.​
  • 3D Die Mapping: Utilizes HyperMap™ for rapid, full 3D post-CMP characterization and inspection of standard reticle fields.​

 

Specifications

Specification Details
Long-Term Stability 0.3 nm
Throughput 260–340 sites/hour; up to 50 wafers/hour
Profiling Speed Up to 36,000 µm/sec
Imaging Modes TrueSense®, CDMode, DTMode
Integration Compatible with KLARITY and most YMS systems
3D Mapping Capability HyperMap™ for full reticle field scanning

 

Applications

  • CMP Advanced Process Control: Ensures accurate, precise, and reproducible measurements for front, mid, back, and far-back end-of-line polishing processes.​
  • Etch Advanced Process Control: Provides reliable depth metrology with low TMU, essential for high-volume manufacturing etch process control.​
  • Etch Process Development: Facilitates flexible and accurate metrology for process development, accommodating short loops and complex DOEs.​
  • CMP Process Development: Supports rapid and precise metrology for CMP process development, handling topographies from tens of nanometers to 300 mm.​
  • EUV Process Monitoring: Utilizes TrueSense™ mode for non-destructive top-line roughness measurements, aiding in EUV resist development and monitoring.​

 

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